Introduction
Introduction
Tecnilange began operating January 1986. Just imagine how far we have come, knowing that today we are the leading machining provider of special small and medium-sized parts.

Our facilities are entirely climate-controlled to ensure the proper temperature for machining parts and our workers’ welfare in an area covering over 5000 m² (53,800 ft2).

Our clients are spread throughout the Southern Common Market.

We work with a wide variety of machines that include the latest cutting-edge equipment, besides permanently investing in technology.

Tecnilange is seeking to cement itself as the leading company in general precision machining in Brazil

To that end, we invest in state-of-the-art technology equipment, constantly train our team, and dedicate ourselves to continuously improving our management system.

Think about reliability for a tight deadline. About the importance of a machine is that requires a complex, essential part, or even a simple one. Think about the technology of the latest equipment combined with the best machining project software. All that with top quality in the services and materials employed. You are thinking about Tecnilange, because since 1986 we have been thinking hard to ensure our client’s projects materialize.
Tecnilange Usinagem Industrial | Peças, Máquinas e Caldeirarias
Main Equipment
Equipment
• 1 x 5-axle CNC machining center: 1000mmX500mmX560mm
• 1 x 4-axle CNC machining center: 1270mmX610mmX640mm
• 1 x 4-axle CNC machining center: 1000mmX500mmX560mm
• 1 x 4-axle CNC machining center: 1020mmX610mmX640mm
• 1 x 4-axle CNC machining center: 800mmX600mmX500mm
• 1 x 4-axle CNC machining center: 762mmX406mmX508mm
• 1 x 4-axle CNC machining center: 560mmX350mmX450mm
• 1 CNC turning center with 540mm between centers
• 1 CNC lathe, 1000 mm between centers
• 1 CNC milling machine: 1000mmX500mmX500mm
• 1 CNC milling machine: 800mmX500mmX500mm
• 1 GF AgieCharmilles CNC wire EDM - Robofil 440 SLP 1200mmx700mmx400mm
• 1 GF Agie Charmilles NC fast hole EDM – SD1: 300mmx200mmx300mm
• 1 die-sinking EDM: 600mmx500mmx560mm
• 1 die-sinking EDM: 500mmX300mmX200mm
• 1 die-sinking EDM: 450mmX300mmX250mm
• 1 CNC flat grinder: 1020mmX600mmX450mm
• 1 flat grinder: 800mmX500mmX450mm
• 1 cylindrical grinder, 1500 mm between centers
• 1 engine lathe, 5000 mm between centers
• 2 engine lathes, 2000 mm between centers
• 3 engine lathes, 1500 mm between centers
• 2 engine lathe, 1000 mm between centers
• 1 engine lathe, 3000 mm between centers
• 3 universal lathe, 1600 mm between centers
• 1 universal milling machine: 850mmX320mmX450mm
• 1 universal milling machine: 800mmX400mmX300mm
• 1 universal milling machine: 400mmX100mmX300mm
• 1 tool milling machine: 900mmX420mmX420mm
• 1 tool milling machine: 800mmX420mmX420mm
• 1 tool milling machine: 800mmX400mmX350mm
• 5 vertical milling machines: 450mmX300mmX500mm
• 1 universal horizontal NC boring machine: 1700mmX920mmX700mm
• 1 bench-top planer: 2000mmX1000mmX1000mm
• 2 shapers: 900mmX900mm
• 1 vertical wedge machine: 170mmX30mm
• 1 x 200 ton crank press
• 1 x 80 ton crank press
• 1 x 40 ton hydraulic press
• 1 x 30 ton hydraulic press
• 1 x 3000mmX6.35mm hydraulic shears unit
• 1 x 2000mmX2mm hydraulic shears unit
• 2 x 2000mmX6.35mm cylindrical mangles
• 2 x 4000mmX6.35mm folder units
• 1 x 9.5mm flange machine
• 1 Wheel balancer with a 20 mm to 3,500 mm capacity
• Welding: electric, MIG, TIG, aluminum, silver and brass
• 16 mm oxy-cutting and plasma cutting
• 3 heat treatment furnaces
• Metalization equipment
• Oxidation, phosphating, jet, polishing and others


Read more about equipment:
» Photos » Quality Control Equipment » Software
Quality Control Equipment
• Inspector Hexagon Metrology 5-axle 3D CNC CMM: 800mmX1200mmX600mm
• Profile projector – PJ-A300 – Mitutoyo
• Electronic microscope
• Roughness measuring machine – SJ–201P/M/S – Mitutoyo
• Magnetic base dial indicators
• Hardness Tester – JIS – To gauge rubber hardness
• Diameter comparators, pneumatic heads, micrometers, sliding gauges, squares, gauges, standard rings, covers, and others.


Read more about equipment:
» Photos » Equipment » Software
Software
• Symantec Endpoint Protection software
• FIREWALL LINUX IDB offering full control over corporate data and TOTAL WEB control
• Pitágoras software v4.5
• Fabril System ERP software
• Pitágoras software v4.5
• EdgeCAM Solid Machinist for Parasolid software
• EdgeCAM Rotary Milling post-processor software
• CAD 3D SolidWorks Premium 2010 software
• PC-DMIS CAD++ measuring software  
• Gear measuring software
• EdgeCAM 2010 R2 software
• EdgeCAM Professional Milling software


Read more about equipment:
» Photos » Equipment » Quality Control Equipment
Certifications and Assessment Awards
Tecnilange: the best Rio Grande do Sul company out of the 12,000 assessed, and the 3rd best Brazilian manufacturer out of the over 58,000 assessed for the 2009 edition of the MPE Brazil Awards, the Oscar of the Brazilian manufacturing industry.

2010 – ISO 14001:2004 & OHSAS 18001:2007 – implementation start – MPE Brazil Awards – Brazilian round

2009 – ISO 9001:2008 certification / MPE Brazil Award winner / Qualidade RS – PGQP (Rio Grande do Sul Quality Awards) – 250 points – running for the bronze medal / ISO/TS 16949:2002 - implementation start

2008 – ISO 9001:2000 certification / Rio Grande do Sul Quality Assessment System – PGQP – 500 points

2007 – Rio Grande do Sul Quality Assessment System – PGQP – 250 points / Entrepreneurial Talent Awards finalist

2006 – Rio Grande do Sul Quality Assessment System – PGQP – 250 points / Entrepreneurial Talent Awards finalist

2005 – Entrepreneurial Talent Awards finalist

2001 to 2010 – 11 assessment awards – 6 international awards – 20 public opinion and business survey awards

Tecnilange: the first machining company in the Pardo and Taquari River valleys to obtain the ISO 9001-2000 certification.
CERTIFICATON: TECNILANGE ISO 9001-2008
TECNILANGE ISO 9001-2008
State Winner of MPE Brasil 2009 Industry
Partner Qualidade RS
Homage from Jorge Gerdau to Tecnilange
Strict Quality Control
Strict Quality Control

• 100% of the products are quality controlled.
• Raw materials purchased solely from quality-certified suppliers.
• Quality control includes materials traceability.
• Our in-house metrology lab is furnished with state-of-the-art equipment to ensure precise compliance with technical specifications.
• Each piece of our measuring equipment is tested by INMETRO-accredited labs.
• Our company is certified by the IQS - International Quality Service and also holds the ISO 9001:2008 certification.


Learn more:
» Packaging » Research and Development (R&D)
» Client Property » Quality Control Equipment
Packaging
We provide special, customized packaging for each type of part to make sure our clients receive their products in top condition.

Packaging Packaging Packaging


Learn more:
» Strict Quality Control » Research and Development (R&D)
» Client Property » Quality Control Equipment
Research and Development (R&D)
In collaboration with CETA – SENAI, Tecnilange has been developing research projects focused on technology innovation.

A research team has been working on project to develop a totally innovative product set to turn the automotive world upside down.

Our company also has its own team staffed by engineers and technicians who study how to improve our clients' products by making parts and machines more resilient.

Learn more:
» Strict Quality Control » Packaging
» Client Property » Quality Control Equipment
Client Property
It is absolutely safe to keep any “Client Property” in our company.

Each model-part or drawing sent by our clients is identified by a red sticker reading “Client Property", and it is absolutely forbidden to use such property for any purposes other than those related to the client identified as the owner.

To protect the pieces, besides the stickers pasted, there is also a specific spreadsheet-controlled location to store them. After the negotiations, clients are notified as to the parts’ return or storage in our stockroom as “Client Model-Parts”.

Our printers are located in a single, strictly controlled room, and each print-out made at the company must be registered in a spreadsheet titled “Drawing Print-Out Control” and containing the following items: Who Printed, Drawing Code, Purpose, Signature.

To protect the drawings and projects:

- FIREWALL LINUX IDB offering full control over corporate data and TOTAL WEB control
- Symantec Endpoint Protection ANTIVIRUS on every company computer.

- The computers have their USB ports disabled, blocked internet access and no outside access.
- Every computer is operated by reliable personnel and under supervision.

Learn more:
» Strict Quality Control » Packaging
» Research and Development (R&D) » Quality Control Equipment
Quality Control Equipment
Strict Quality Control
• Inspector Hexagon Metrology 5-axle 3D CNC CMM: 800mmX1200mmX600mm
• Roughness measuring machine – SJ–201P/M/S – Mitutoyo
• Precision durometer – Brinell/Rockwell scales
• Magnetic base dial indicators
• Hardness Tester – JIS – To gauge rubber hardness
• Diameter comparators, pneumatic heads, micrometers, sliding gauges, squares, gauges, standard rings, covers, and others.
• PC-DMIS CAD++ measuring software
• Gear measuring software


Learn more:
» Strict Quality Control » Packaging
» Research and Development (R&D) » Client Property
Team
• Staffed by 90 specialized, experienced employees distributed in 3 shifts.
• We only work with highly skilled people who are constantly improving themselves through training aimed at the new market demands.
• The entire team wears uniforms so as to keep the working area standardized.


Team Team Team Team Team
Team
Fairs
Our company takes part in the most important Brazilian and international fairs in our industry.

2005 EXPOMETAL 2005 MERCOPAR 2006 FMU 2006 MERCOPAR 2007 FIMMA
2007 MERCOPAR 2007 TECNOPLAST-EMBAPLAST 2008 MERCOPAR 2008 EXPOMETAL
2008 METALPLAST 2009 1 EXPOMETAL 2009 2 EXPOMETAL 2009 INTERTOOLING 2009 MERCOPAR 1
2009 MERCOPAR 2 2009 TECNOPLAST
Associations
Asiusi + Metalvales (annual average)
- 8,000 tons of metal used.
- R$ 100 million in revenues.
- Approximately 60,000 m2 (646,000 ft2) in built area.
- Over 1,000 employees.


ASIUSI
ASIUSI Tecnilange is a member of the ASIUSI - Associação Serrana das Indústrias de Usinagem (a machining company association) network. Tecnilange’s participation in this which is the first entity of its kind in the country shows the soundness and credibility of our name in the business scene. Member companies enjoy renowned technical skills and cater to a wide variety of manufacturing industries across the country. ASIUSI’s vision is to “be renowned as an all-uniting association of Precision Machining suppliers for the worldwide manufacturing industry.”
www.asiusi.com.br


Metalvales
Metalvales Tecnilange is a co-founder of Metalvales – Associação Metalmecânica dos Vales (a metal-mechanic company association), which is presided by our director.
Through cooperation, the Association fosters its members’ shared interests in order to strengthen the metal-mechanic industry in the area.
www.metalvales.com.br


Social and Environmental Issues
Tecnilange also carries out social-environmental responsibility projects
Company Tecnilange Usinagem Industrial is dedicated to social-environmental responsibility and carries out projects that have been yielding good results and benefitting the community.


» Painting Talent Project » Languechinho campaign
» Volunteer Partners » Outreach Wheelchair Campaign
» The Environment » Tecnilange sponsors
Social and Environmental Issues


Painting Talent Project

Painting Talent Project
The project creates opportunities so that underprivileged students can find a way to see their interests come to fruition. The project is carried out through weekly classes at Escola Municipal Harmonia (a city school). First students take drawing lessons to build a foundation, and then take lessons on how to paint on canvas using brushes and acrylic paint. Two groups are out together every year, and their paintings are sold and proceeds donated to their families.




See more about Social and Environmental Issues:
» Languechinho campaign » Volunteer Partners
» Outreach Wheelchair Campaign » The Environment
» Tecnilange sponsors
Social and Environmental Issues


Languechinho campaign

Languechinho campaign
Every year, Tecnilange donates to local school 2,000 notebooks through a campaign called Languechinho: animals’ friend. The notebook cover is illustrated with cartoons on how to take care of animals. The schools benefitted include Harmonia, Alfredo José Kliemann, Professor Pedro Beno Bohn and D. Pedro II.




See more about Social and Environmental Issues:
» Painting Talent Project » Volunteer Partners
» Outreach Wheelchair Campaign » The Environment
» Tecnilange sponsors
Social and Environmental Issues


Volunteer Partners

Volunteer Partners
Tecnilange sponsors Parceiros Voluntários (Volunteer Partners), a non-profit NGO with no political affiliation that was created in January 1997 by Rio Grande do Sul entrepreneurs and whose mission is to encourage, secure, train and send volunteers into the Rio Grande do Sul community to foster the culture of organized volunteer work. Based on our belief that everyone is generous and a potential volunteer, Parceiros Voluntários operates in Rio Grande do Sul through its thousands of volunteers to spread its concepts and expertise to the benefit of the communities it works with.




See more about Social and Environmental Issues:
» Painting Talent Project » Languechinho campaign
» Outreach Wheelchair Campaign » The Environment
» Tecnilange sponsors
Social and Environmental Issues


Outreach Wheelchair Campaign

In collaboration with FRATO Social, Tecnilange engages our team in gathering aluminum can tabs that are exchanged for wheelchairs, taking hope and improved quality of life for those who need them. In 2008 and 2009, 150 wheelchairs were donated to charities all over Brazil.




See more about Social and Environmental Issues:
» Painting Talent Project » Languechinho campaign
» Volunteer Partners » The Environment
» Tecnilange sponsors
Social and Environmental Issues


The Environment

The company sorts trash and residues and properly disposes of material leftovers: plastic, paper, organic items, machining process leftovers etc.
We also collect used light bulbs and batteries.
Cutting coolant oils are sent to residue recovery companies; raw material and material leftovers are sold to companies that reuse those materials; organic and everyday trash is sorted and picked up by the CONESUL trash truck; and non-organic trash is picked up by the Papa Entulhos truck.
Tecnilange is also dedicated to raising people awareness of the responsible use of power and water, and carries out in-house activities about the environmental issue. We have also posted signs all over the company to decrease consumption and increase people's concern for the environment, among many other initiatives.





See more about Social and Environmental Issues:
» Painting Talent Project » Languechinho campaign
» Volunteer Partners » Outreach Wheelchair Campaign
» Tecnilange sponsors
Social and Environmental Issues


Tecnilange sponsors

- Volunteer Partners unit
- Entidades Ajudando Entidades (Entities Helping Entities) project
- Junior Achievement Program
- Ressocialização dos Apenados (convict social insertion) project
- Inclusão Digital (digital inclusion) project
- Cultural project
- Community boards




See more about Social and Environmental Issues:
» Painting Talent Project » Languechinho campaign
» Volunteer Partners » Outreach Wheelchair Campaign
» The Environment
Infrastructure
Tecnilange Usinagem Industrial Flexibility - Quality - Speed - Precision

• Established in January 1986.
• Leading Brazilian provider of precision machining for special small and medium-sized parts.
• Covering over 5000 m² (53,800 ft2) in area and operating 24x7.
• Our company is entirely climate-controlled to ensure the proper temperature for machining parts and our workers’ welfare.
• Our clients are found across Latin America, North America and Europe.
• We work with a wide variety of machines that include the latest cutting-edge equipment, besides permanently investing in technology.
• We invest in state-of-the-art technology equipment, constantly train our team, and dedicate ourselves to continuously improving our management system.


Think about reliability for a tight deadline. About the importance of a machine is that requires a complex, essential part, or even a simple one. Think about the technology of the latest equipment combined with the best machining project software. All that with top quality in the services and materials employed. You are thinking about Tecnilange, because since 1986 we have been thinking hard to ensure our client’s projects materialize. A company that wants to grow with you!


Learn more:
» Stockrooms » Auditoriums and Training Programs
» Evolution of the Brand » Strategic Positioning
Infrastructure
Infrastructure

Auditoriums and Training Programs
Constant team training in a 60-seat auditorium.


Auditoriums and Training Programs Auditoriums and Training Programs Auditoriums and Training Programs Auditoriums and Training Programs Auditoriums and Training Programs
Auditoriums and Training Programs Auditoriums and Training Programs Auditoriums and Training Programs Auditoriums and Training Programs Auditoriums and Training Programs
Auditoriums and Training Programs Auditoriums and Training Programs Auditoriums and Training Programs Auditoriums and Training Programs Auditoriums and Training Programs


Learn more:
» Infraestructure » Stockrooms
» Evolution of the Brand » Strategic Positioning
Infrastructure
Infrastructure
Strategic Positioning

TECNILANGE QUALITY POLICY
Making small and medium-sized machined parts from several types of materials for a wide variety of manufacturing industries, in compliance with our corporate clients’ requirements, while seeking their satisfaction and continued improvement of our management system. Tecnilange’s priority is to work under high quality standards as to:
- Parts finishing;
- Packaging;
- Quality control methods;
- Staff training;
- Machining technology.
MISSION
To generate general precision machining solutions while pursuing excellence at all times, captivating our clients, helping society, showing appreciation for our employees and suppliers, and providing returns to the company, thus exceeding our partners’ expectations.
VISION
To be recognized by 2012 as the market leader in generating general precision machining solutions for a wide variety of manufacturing industries in Rio Grande do Sul.
VALUES
1 – Product and service quality
2 – Permanent search for excellence
3 – Ethical business relations
4 – Collaboration
5 – Innovation
6 – Social Responsibility


Learn more:
» Infraestructure » Stockrooms
» Auditoriums and Training Programs » Evolution of the Brand
Services Description
Machining | Machines | Boilermaking

PRECISION PARTS FOR ALL SORTS OF MACHINES


• General precision machining.
• Model- or drawing-based manufacturing of unit or serial precision parts, as per the client’s needs.
• Nationalization, renovation and recovery of parts and reducers.
• Manufacturing of several types of gear.
• Die manufacturing, printing, and mechanical project design.
• Reducer maintenance.
• Manufacturing, renovation and alteration of machines as per the client’s needs.
• Boilermaking and tinsmithing.
• Catering to all manufacturing industries since 1986.
• ISO 9001-2008 certified company.
- Equipped with 4-axle CNC machining centers, a CNC turning center, CNC milling machines, CNC lathes, CNC wire and die-sinking EDM, cylindrical and flat grinders, 3D CNC, and others.

The company’s general e-email, through which quotes may be requested, is: tecnilange@tecnilange.com.

The company’s phone/fax is: (51) 3715-3715 or (51) 9999-4444.
Photos of parts
Photos of machines
Boilermaking photos
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Contact
Cut costs and increase your company’s productivity. Use Tecnilange products.
We have 25 years of expertise, research and solutions.


Corporate Name: Tecnilange Usinagem Industrial Ltda.
Trade Name: Tecnilange
Address: BR 471, KM 123,4
District: Distrito Industrial
CEP (zip code): 96814-000
Caixa Postal (PO box): 410
City/State: Santa Cruz do Sul/RS
Country: Brazil
Phone/Fax: (55 - 51) 3715-3715 / (55 - 51) 9999-4444

Emails:
General/Quotes: tecnilange@tecnilange.com
Purchases: compras@tecnilange.com


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BR 471, KM 123,4 / 96814-000
Santa Cruz do Sul / RS / Brazil
Phone/Fax: (55 - 51) 3715-3715 / (55 - 51) 9999-4444

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